What Is MES And When Do We Need It?

Manufacturing companies are consistently facing challenges of producing top grade goods meanwhile increasing productivity, eliminating waste and maintaining high quality standards. By investing in a best MES system, manufacturers can achieve inventory accuracy, decrease operational costs and fulfill the demands of customers.

MES stands for Manufacturing Execution System, it was developed aiming to ensure effective performance of manufacturing operations and improve the production output. MES is a solution that monitors, maps and manages complex manufacturing process and information flow on shop floor. MES system tracks and gather real time information about entire lifecycle process, right from order release to product delivery. It helps decision makers to understand the present scenario of shop floor and take relevant actions to optimize production process.

A MES system will manage simple to complex manufacturing processes, including areas where multiple production line and control stations are used. So, When We Need MES Software? If you have this question in your mind then go through this guide.

Loss of local knowledge: Almost every organization will have one person who has mastered skills in MES. Commonly everyone will rely on them for various MES problems but what if he leaves organization all of sudden? If you don’t have such person or struggling to find new one, then you should consider implementing MES that doesn’t require one expert. Modern MES system are user friendly so your employees from shop floor to management panel can take control and benefit from this system.

Unable to meet customer requirements: Production quantities will ramp up and down this directly implements the production of process changes. Today, there is more demand for detailed data to provide production insight and support root cause analysis. These concepts are not integrated with traditional manufacturing system which are hard-coded with custom solutions. MES system leverage webpage to configure and support it.

Difficulty in collecting data: Data collection is a hard coded feature. Today, manufacturing companies benefit from collecting data and they often change what data they collect. In traditional system it is very difficult to add more data and can cause system to slow down. In MES system, you can easily add data.

Cannot easily report collected data: A traditional manufacturing system presents data in rigid pre-determined format. So, when you need to look at different data it simply cannot be done this in turn causes a lack of production. A modern MES has flexible reporting that users can modify whenever required.

These are just few situation where you have signs of need for MES software and this list goes on. If your manufacturing plant sees any of these signs, then consider using MES software.